HIGH PERFORMANCE Li-PACK SERIES

High Performance Li-Pack Series comes in single lane dual lane. Our dual lane, Patent Pending, Performance Series Machines offer high output-to-cost ratio.

Horizontal Premade Pouch Machine

Ensures precise and efficient packaging

Patent-Pending Technology

Incorporates our latest innovations for superior performance

Auto Changeover

Easily switch between different pouch sizes with a push of a button from the HMI screen

High Speed

The dual lane machine, Li-Pack 360 D, can achieve mechanical speeds of up to 5400 pouches per hour

Unique Pouch Picking Assembly

Supports vertical stacking of pouches, which is more effective than traditional horizontal layouts

Precision Indexing

Maintained for life with our custom sealed chain that requires no external lubrication

One-Filler Two-Lanes

Single Multi-head scale can be used to feed both lanes with the use of diverter assembly

Reliable pouch opening

Servo operated fork assembly ensures efficiency in pouch opening and filler nozzle insertion

Superior zipper opener

Use of mechanical fingers ensures opening of zippers efficiently

Carousel Mechanism made up of custom seal chain

Common Issues	Our Solution
Chain Stretch	Innovative custom sealed
Loss of Precision	Stretch-Free Design: Maintains precision and reliability throughout its lifespan
Durability Concerns	High quality SS bearings
Maintenance Efforts	Automated Lubrication: Ensures smooth and consistent operation without manual intervention

Carousel Mechanism made up of custom seal chain

Chain driven Carousel Indexing Mechanisms are very well known for accuracy and flexibility. Over a period, chain stretches due to tension, wear and tear and the precision indexing ability is lost. This problem is solved by our in-house manufactured custom sealed chain. This chain is sealed for life and hence no external lubrication is required for it.

Pouch picking assembly

Simple and Efficient Design.
Pouch Pick Up and Opening: Our assembly ensures a seamless and efficient process for pouch picking and pouch opening.
Unique Vertical Stacking: Unlike traditional staggered horizontal layouts, our unique pouch picking assembly supports vertical stacking of pouches. This method is more effective and space-efficient, allowing for smoother operations and better organization.

Stainless Steel Frame

Heavy-Duty Construction: Our machine features a durable stainless-steel frame, shot-blasted for effortless cleaning
Thoughtful Design: Easy access from all sides ensures convenient maintenance and operation
Integrated Components: Built-in electrical panels and an integrated HMI enhance functionality and streamline the user experience

Electrical-Panel-RT-360-1-scaled-e1723829949352

Concealed Electrical Panel

Easy assess to electrical panels for troubleshooting and maintenance if needed

Trusted user-friendly HMI from Mitsubishi

Li-Pack Series are equipped with Mitsubishi HMI. These HMI offers high reliability for easy operation. Its software is very user friendly and easy to understand for operating team.

Sealing Station

Our Machines come with standard Pneumatic heat-sealing assembly. Some other options which can be provided to the assembly are ultrasonic and servo operated sealing assembly.

Explore Gallery

Product Models

Li-Pack 360Li-Pack 360-12Li-Pack 360DLi-Pack 360D-12

Machine Dimension	2560 mm x 1900 mm x 2100 mm (L x W x H)
Stations	8
Machine	Single Lane automatic Pick Fill & Seal Machine Servo Operated
Control	PLC (Programmable Logic Control)
Temperature Controller	PID type
Pouch type	Pre-formed All type
Pouch Size	Min. (mm) \| Max. (mm) Width: 100-240 Length: 150-350
Filling system	All Fillers
Speed	25-35 pouches per minute. Depending on trials and product to be packed, speed to be committed only after actual trials.
Accuracy	For filler provided by a third-party, Gallant Engineering will only be responsible for integration of the filler with the machine. The OEM will be responsible for providing the expected performance of the equipment.
Power Consumption	7 kW (5 kW running consumption)
Power Supply	208 V/A.C/Three Phase 60 Hz
Utility	Compressor: 30 CFM, 6 Bar
Feature	• Automatic change over to various pouch size • Sensor to avoid product & pouch wastage
Pneumatic	Festo / SMC / Janatics make
Weight	3000 Kg (Approx.)
Packaging Material	Heat sealable laminate pouches
Ambient Conditions	• Temperature: 40°C max • Humidity: 56% max • Product temp: 50°C max
Li-Pack 360 Stations: 1. Pouch Pick up unit 2. Pouch opening assembly/Gusset opening 3. Pouch Checking Station 4. Pouch filling station 1 5. Pouch filling station 2 6. Pouch Straightening Station 7. Heat Sealing Station 8. Exit Station

Machine Dimension	2560 mm x 1900 mm x 2100 mm (L x W x H)
Stations	12
Machine	Single Lane automatic Pick Fill & Seal Machine Servo Operated
Control	PLC (Programmable Logic Control)
Temperature Controller	PID type
Pouch type	Pre-formed All type
Pouch Size	Min. (mm) \| Max. (mm) Width: 100-240 Length: 150-350
Filling system	All Fillers
Speed	25-35 pouches per minute. Depending on trials and product to be packed, speed to be committed only after actual trials.
Accuracy	For filler provided by a third-party, Gallant Engineering will only be responsible for integration of the filler with the machine. The OEM will be responsible for providing the expected performance of the equipment.
Power Consumption	7 kW – running consumption 5kW -Approx.
Power Supply	208 V/A.C/Three Phase 60 Hz
Utility	Compressor: 30 CFM, 6 Bar
Feature	• Automatic change over to various pouch size • Sensor to avoid product & pouch wastage
Pneumatic	Festo / SMC / Janatics make
Weight	3000 Kg (Approx.)
Packaging Material	Heat sealable laminate pouches
Ambient Conditions	• Temperature: 40°C max • Humidity: 56% max • Product temp: 50°C max
Li-Pack 360-12 Stations: 1. Pouch Pick up unit 2. Pouch opening assembly/Gusset opening at the bottom 3. Pouch Checking Station 4. Pouch Filling Station 1 5. Pouch Filling Station 2 6. Pouch Filling Station 3 7. Pouch Filling Station 4 8. Pouch Straightening Station 9. Ultra-Sonic Sealing Station 10. Pouch Sealing Station 11. Pouch Cooling Station 12. Exit Station

Machine Dimension	4700 mm × 1900 mm × 2100 mm (L × W × H)
Stations	8
Machine	Dual Lane Horizontal Automatic Pick Fill & Seal Machine Servo Operated
Control	PLC (Programmable Logic Control)
Temperature Controller	PID type
Pouch type	Pre-formed All type
Pouch Size	Min. (mm) \| Max. (mm) Width: 100-240 Length: 150-350
Filling system	All Fillers
Speed	25-45 pouches per minute/ per side. Depending on trials and product to be packed, speed to be committed only after actual trials. Total 50 – 70 pouches per minute
Accuracy	For filler provided by a third-party, Gallant Engineering will only be responsible for integration of the filler with the machine. The OEM will be responsible for providing the expected performance of the equipment.
Power Consumption	7 kW – running consumption 5kW -Approx.
Power Supply	208 V/A.C/Three Phase 60 Hz
Utility	Compressor: 30 CFM, 6 Bar
Feature	• Automatic change over to various pouch size • Sensor to avoid product & pouch wastage
Pneumatic	Festo / SMC / Janatics make
Weight	3000 Kg (Approx.)
Packaging Material	Heat sealable laminate pouches
Ambient Conditions	• Temperature: 40°C max • Humidity: 56% max • Product temp: 50°C max
Li-Pack 360D Stations: 1. Pouch Pick up unit 2. Pouch opening assembly/Gusset opening at the bottom 3. Pouch Checking Station 4. Pouch filling station 1 5. Pouch filling station 2 6. Pouch Straightening Station 7. Heat Sealing Station 8. Exit Station

Machine Dimension	6140 mm × 1900 mm × 2100 mm (L × W × H)
Stations	12
Machine	Dual Lane Horizontal Automatic Pick Fill & Seal Machine Servo Operated
Control	PLC (Programmable Logic Control)
Temperature Controller	PID type
Pouch type	Pre-formed All type
Pouch Size	Min. (mm) \| Max. (mm) Width: 100-240 Length: 150-350
Filling system	All Fillers
Speed	25-35 pouches per minute / per side. Depending on trials and product to be packed, speed to be committed only after actual trials. Total 50 – 70 pouches per minute
Accuracy	For filler provided by a third-party, Gallant Engineering will only be responsible for integration of the filler with the machine. The OEM will be responsible for providing the expected performance of the equipment.
Power Consumption	7 kW – running consumption 5kW -Approx.
Power Supply	208 V/A.C/Three Phase 60 Hz
Utility	Compressor: 30 CFM, 6 Bar
Feature	• Automatic change over to various pouch size • Sensor to avoid product & pouch wastage
Pneumatic	Festo / SMC / Janatics make
Weight	3000 Kg (Approx.)
Packaging Material	Heat sealable laminate pouches
Ambient Conditions	• Temperature: 40°C max • Humidity: 56% max • Product temp: 50°C max
Li-Pack 360D-12 Stations: 1. Pouch Pick up unit 2. Pouch opening assembly/Gusset opening at the bottom 3. Pouch Checking Station 4. Pouch Filling Station 1 5. Pouch Filling Station 2 6. Pouch Filling Station 3 7. Pouch Filling Station 4 8. Pouch Straightening Station 9. Ultra-Sonic Sealing Station 10. Pouch Sealing Station 11. Pouch Cooling Station 12. Exit Station