COMPACT RT-PACK SERIES

Exhausted with your CAM-Based Rotary Machine?

Our RT series runs on state-of–the art servo operated and pneumatic mechanisms which eliminates most problems caused by a traditional CAM driven Rotary machine. It allows us to do control indexing precisely and gives more flexibility in the machine. This advanced technology ensures reliable and consistent performance, minimizing downtime and operational challenges.

Key Features:

Robust Construction: Built with high-quality stainless steel and aluminium, the RT Series is designed for durability and hygienic operation.
Advanced Indexing: Our unique racetrack indexing assembly, featuring a custom-sealed stretch-free chain, delivers precise and efficient pouch movement.
Optimized Pouch Feeding: The stacked pouch in-feed system maximizes productivity compared to traditional staggered pouch methods.
Reliable Sealing: Standardized pneumatic sealing ensures consistent and high-quality seal integrity.
Innovative Pouch Opening: Our unique zipper/pouch opening mechanism enhances operational efficiency.
Interface: The intuitive
machine interface and software settings simplify operation and adjustments.
Smaller footprint: Our compact design pans up to just 4.5m² and helps optimize floor space.
Easy Maintenance: The conveniently located electrical panel facilitates troubleshooting and maintenance.
Easy changeover in minutes.
The RT Series bagger combines precision engineering with user-friendly operation, delivering exceptional performance and value.

Racetrack Mechanism

Racetrack’ indexing assembly is made up of custom sealed stretch-free chain which is designed and manufactured in house.

Innovative and Efficient Pouch Pick up Assembly

The in-feed to the machine is in the form of ‘Stacked Pouches’, which is more efficient, compared to traditional staggered pouches. The efficient pouch sorting eliminates the need for a conveyor belt to hold staggered pouches and hence helps to keep a smaller footprint.

Standardized pneumatic operated Sealing Assembly

Heat Sealing assembly has thermocouples on both sealing bars. The pneumatic cylinder helps to control sealing pressure and ensures efficient pouch sealing.

Unique Zipper / Pouch Opening Mechanism

Efficient servo operated mechanism for precise motion control with integrated zipper opening

Easy to use Machine Interface And Software

RT-Pack Series are equipped with Mitsubishi HMI . These HMI offers high reliability for easy operation. Its software is very user friendly and easy to understand for operating team.

Electrical-Panel-RT-360-1-scaled-e1723829949352

Convenient electrical panel

Convenient electrical panel that is easily accessible for trouble shooting and maintenance

Gallery

Product Model

RT-Pack 360

No.	Specification	Details
1	Machine Dimension	2500 mm × 1800 mm × 2200 mm (L × W × H)
2	Stations	8 Stations
3	Machine	RACETRACK Automatic Pick Fill & Seal Machine
4	Control	PLC (Programmable Logic Control)
5	Temperature Controller	PID type
6	Pouch type	Pre-formed All type
7	Pouch Size	Min. (mm) \| Max. (mm)
7	Pouch Size	a. Width: 100-240 b. Length: 150-350
8	Filling system	All Fillers
9	Speed	25-35 pouches per minute Depending on trials and product to be packed, speed to be committed only after actual trials.
10	Accuracy	For filler provided by a third-party, Gallant Engineering will only be responsible for integration of the filler with the machine. The OEM will be responsible for providing the expected performance of the equipment.
11	Power Consumption	7 kW – running consumption 5kW -Approx.
12	Power Supply	208 V/A.C/Three Phase 60 Hz
13	Utility	Compressor: 30 CFM, 6 Bar
14	Feature	• Easy changeover to pouch sizes • Sensor to avoid product & pouch wastage
15	Pneumatic	Festo / SMC / Janatics make
16	Weight	2500 Kg (Approx.)
17	Packaging Material	Heat sealable laminate pouches
RT-Pack 360 Stations: 1. Pouch Pick up unit 2. Pouch opening assembly/Gusset opening at the bottom 3. Pouch Checking Station 4. Pouch filling station 1 5. Pouch filling station 2 6. Pouch Straightening Station 7. Heat Sealing Station 8. Exit Station