COMPACT RT-PACK SERIES

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Exhausted with your CAM based Rotary Machine?

Our RT series runs on state-of–the art servo operated and pneumatic mechanisms which eliminates most problems caused by a traditional CAM driven Rotary machine. It allows us to do control indexing precisely and gives more flexibility in the machine. This advanced technology ensures reliable and consistent performance, minimizing downtime and operational challenges.

Key Features:

  • Robust Construction: Built with high-quality stainless steel and aluminium, the RT Series is designed for durability and hygienic operation.
  • Advanced Indexing: Our unique racetrack indexing assembly, featuring a custom-sealed stretch-free chain, delivers precise and efficient pouch movement.
  • Optimized Pouch Feeding: The stacked pouch in-feed system maximizes productivity compared to traditional staggered pouch methods.
  • Reliable Sealing: Standardized pneumatic sealing ensures consistent and high-quality seal integrity.
  • Innovative Pouch Opening: Our unique zipper/pouch opening mechanism enhances operational efficiency.
    Interface: The intuitive
  • machine interface and software settings simplify operation and adjustments.
  • Smaller footprint: Our compact design pans up to just 4.5m² and helps optimize floor space.
  • Easy Maintenance: The conveniently located electrical panel facilitates troubleshooting and maintenance.
  • Easy changeover in minutes.
    The RT Series bagger combines precision engineering with user-friendly operation, delivering exceptional performance and value.
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Racetrack Mechanism

Racetrack’ indexing assembly is made up of custom sealed  stretch-free chain which is designed and manufactured in house.

Pouch sorting assembly

Innovative and Efficient Pouch Pick up assembly.

The in-feed to the machine is in the form of ‘Stacked Pouches’, which is more efficient, compared to traditional staggered pouches. The efficient pouch sorting eliminates the need for a conveyor belt to hold  staggered pouches and hence helps to keep a smaller footprint.

Sealing assembly

Standardized pneumatic operated Sealing Assembly

Heat Sealing assembly has thermocouples on both sealing bars. The pneumatic cylinder helps to  control sealing pressure and ensures efficient pouch sealing.

Pouch opening assembly

Unique Zipper Opening / Pouch Opening Mechanism

Efficient servo operated mechanism for precise motion control with integrated zipper opening

HMI-Screen

Unique Zipper Opening / Pouch Opening Mechanism

RT-Pack Series are equipped with Mitsubishi HMI . These HMI offers high reliability for easy operation. Its software is very user friendly and easy to understand for operating team.

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Convenient electrical panel

Convenient electrical panel that is easily accessible for trouble shooting and maintenance

Gallery

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Product Model

RT-Pack 360
No.SpecificationDetails
1Machine Dimension2500 mm × 1800 mm × 2200 mm (L × W × H)
2Stations8 Stations
3MachineRACETRACK Automatic Pick Fill & Seal Machine
4ControlPLC (Programmable Logic Control)
5Temperature ControllerPID type
6Pouch typePre-formed All type
7Pouch SizeMin. (mm) | Max. (mm)
a. Width: 100-240
b. Length: 150-350
8Filling systemAll Fillers
9Speed25-35 pouches per minute
Depending on trials and product to be packed, speed to be committed only after actual trials.
10AccuracyFor filler provided by a third-party, Gallant Engineering will only be responsible for integration of the filler with the machine. The OEM will be responsible for providing the expected performance of the equipment.
11Power Consumption7 kW – running consumption 5kW -Approx.
12Power Supply208 V/A.C/Three Phase 60 Hz
13UtilityCompressor: 30 CFM, 6 Bar
14Feature• Easy changeover to pouch sizes
• Sensor to avoid product & pouch wastage
15PneumaticFesto / SMC / Janatics make
16Weight2500 Kg (Approx.)
17Packaging MaterialHeat sealable laminate pouches
RT-Pack 360 Stations:
1. Pouch Pick up unit
2. Pouch opening assembly/Gusset opening at the bottom
3. Pouch Checking Station
4. Pouch filling station 1
5. Pouch filling station 2
6. Pouch Straightening Station
7. Heat Sealing Station
8. Exit Station

Our machine is compatible with all fillers and
premade pouches

Pump-Filler
Multi-Head-Weigher
Cup-Filler
Auger-Filler
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